Worldwide, wooden pallets are a common item. They are an essential part of many industries and business’s storage and transport. Many people are unaware of the process and materials used to make wooden pallets.
We thought it would be interesting to answer this question. We will be taking you through the manufacturing process. You’ll see which materials were used and what other factors are involved in making the pallets.
In This Post We Will Share 4 Steps Of Making Wooden Pallets:
Choose Your Wood (Hardwood or Pine )
The wood used to make the pallet will vary depending on many factors. Most pallets made of wood are made of a combination of softwood and hardwood. In Malaysia, we use a lot of Mixed Hardwood a strong, widely-available hardwood. Pine is a popular softwood that is also relatively affordable.
Size and Trim (Size Suitably for Your Pallet)
The process begins with the receipt of the pallet cants at local sawmills. They are then cut to the correct length, ripped into boards, and then sawn into appropriate sized deck boards or stringers for any type of pallet.
Cutting Notches, Runner or Block
To allow for a Two-Way Pallet or Four-Way Pallet, notches can be made into stringers. The wood can be treated with heat before being assembled if it is to be used in international shipping or for sanitary purposes.
Construct the Components
It’s time to put the pieces together. This can be done by hand with pneumatic nailers or more commonly, by machines that can nail together and produce pallets at high volumes.
The first part of the process is the selection of the material, the choice of wood for the pallet can vary depending on a lot of factors. Wood pallets are usually made of a combination of softwood and hardwood.
Gymnosperm trees are the source of softwood. Softwoods are less expensive because they are easier to grow and more readily available.
The reason Pine Wood pallets are most commonly. This is because of its surplus from other industries.
Pine is used frequently in pallets due to its consistency in weight and strength.
Softwoods are also easier to dry which prevents contamination by fungi, molds or other pests.
Pine is often used in pallets as it is a clean product and can be kiln dried with no damage. Pine is suitable for transporting and storing pharmaceuticals and food products.
Oak is a stronger material than other materials. However, it would be costly to farm and fall oak for pallets. Oak is often used in a variety of products so it’s possible to find furniture-grade oak offcuts. Oak is stronger than pine so thinner boards can also be cut to attain the same strength.
This is how you choose your material. There are two options: softwood or hardwood. Most wooden pallets are made using a combination of both softwood and hardwood.
We now move on to the manufacturing of wooden pallets. This process will vary depending on whether the pallet is standard or custom-made.
You can see the general process as a similar one.
The process begins with the receipt of the pallet cants at local sawmills. They are then cut to the right length, ripped into boards, then sawn into deck boards and stringers that will fit the type of pallet being used.
The next step is to cut notches into stringers. This allows for 4-way entry using forklifts, or 2-way entry using pallet jacks. The pallet may need to be heat treated prior to assembly if it is being used in international shipping or for sanitary purposes.
Finally, it is time to put everything together. You can do this by hand using pneumatic nailers, or by machines that can nip together pallets in high volumes.
A wide range of machinery is available on the market, including board stackers and pallet nailers, pallet stackers and robotic dismantlers. These machines can be used to maximize productivity and efficiency.
This is one-way wooden pallets are made. Because they are made to your specifications and dimensions, bespoke pallets may require a different process. To create your custom product, you will need to provide more information and follow specific processes.
We hope that this has clarified and answered the question of how to made wooden pallets.
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